Customizable Class 100 Air Shower: Tailored Protection for Critical Environments

In industries where precision and sterility define success, ensuring contamination control is not optional—it is essential. From pharmaceutical manufacturing to semiconductor assembly, the demand for high-level cleanroom technology continues to grow. At the forefront of this protection is the customizable Class 100 air shower, a vital barrier system that removes surface contaminants from personnel and equipment before they enter critical spaces.

Unlike standard air showers, customizable solutions are engineered to meet the unique requirements of each facility. Whether adapting to spatial constraints, throughput demands, or regulatory standards, a tailored Class 100 air shower provides unmatched flexibility without compromising performance.

A Class 100 designation corresponds to ISO 5 cleanroom standards, which permit no more than 100 particles larger than 0.5 microns per cubic foot of air. Air showers built to this standard use advanced HEPA or ULPA filtration to maintain an ultra-clean environment.

These systems direct high-velocity streams of filtered air through strategically positioned nozzles, dislodging dust, fibers, and microorganisms from garments and surfaces. Contaminated air is then recirculated through filters, ensuring only clean air remains within the controlled environment.

Every cleanroom project comes with specific challenges, and a one-size-fits-all approach is rarely sufficient. Customizable Class 100 air showers provide solutions tailored to:

• Facility Layouts: Modular designs accommodate limited floor space or high-traffic entry points.

• Personnel Volume: Systems can be configured for single-user or multi-user capacity to avoid bottlenecks.

• Material Handling: Pass-through options support decontamination of carts and equipment.

• Access Control Integration: Compatibility with card readers, biometric scanners, and interlocks ensures secure entry.

• Energy Efficiency: Variable speed blowers and smart sensors reduce operational costs while maintaining compliance.

By addressing these factors, facilities benefit from both operational efficiency and heightened contamination control.

HEPA filters remove 99.97% of particles ≥0.3 microns, while ULPA filters extend efficiency to 99.999% at 0.12 microns.

Options include stainless steel for biotechnology environments, powder-coated steel for industrial applications, and hybrid builds for specialized needs.

Available in tunnel, L-shaped, or straight-through models, each system is engineered to optimize space usage and personnel flow.

Programmable logic controllers (PLC) allow operators to set decontamination times, monitor filter status, and integrate safety alarms.

Adjustable nozzle placement and user-friendly controls ensure effective cleaning without discomfort.

Door interlocks prevent cross-contamination, while compliance with ISO 14644 and GMP guidelines supports global standards.

Prevents contamination of sterile products and supports regulatory validation for GMP environments.

Protects microchips and precision instruments from dust that can cause defects or failures.

Ensures integrity of sensitive cultures, genetic studies, and laboratory experiments.

Maintains cleanliness in production of lenses, satellites, and aerospace components.

1. Entry and Sealing – Personnel or equipment enter the air shower, and doors lock automatically.

2. Decontamination Cycle – High-velocity air is released from multiple nozzles, dislodging contaminants.

3. Air Recirculation – Used air is filtered and returned through HEPA or ULPA systems.

4. Exit – Once the programmed cycle ends, the exit door unlocks, granting access to the cleanroom.

This controlled process provides consistency and eliminates reliance on manual cleaning methods.

A biotech facility might require multi-user air showers with stainless steel interiors, while an electronics plant may choose a tunnel air shower designed to handle high personnel throughput. For smaller laboratories, a compact single-person unit ensures efficient contamination control without occupying unnecessary floor space.

This adaptability makes Class 100 air showers not just equipment, but strategic assets aligned with operational goals.

• Routine Filter Checks: Replace HEPA/ULPA filters based on pressure drop readings and operational hours.

• Surface Cleaning: Regular disinfection of internal panels and floors prevents microbial buildup.

• Airflow Validation: Conduct periodic airflow velocity and particle count testing.

• Staff Training: Proper entry procedures maximize efficiency and minimize contamination risks.

Well-maintained systems extend service life while protecting critical processes.

• IoT Integration: Remote monitoring of performance metrics and filter lifespan.

• Energy Optimization: Smart sensors that adjust air velocity based on user presence.

• Touch-Free Operation: Enhancing hygiene with automated doors and voice-activated controls.

• Data Tracking: Cycle logs integrated with facility management systems for compliance documentation.

These innovations ensure air showers continue to evolve alongside industry demands.

The customizable Class 100 air shower is more than a contamination barrier—it is a precision-engineered solution tailored to the needs of advanced industries. With modular design, intelligent controls, and unmatched filtration efficiency, these systems safeguard critical environments while adapting to unique facility requirements. As industries strive for higher cleanliness standards, customizable air showers remain a cornerstone of reliable contamination control.